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91 Polaris Indy Upgrade
started by 500Indy01
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June 17th 2009 at 9:12 AM
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Clouse2411
Advanced Member
Clouse2411 has the drop and rolled templates on. Should have the track, rear skid and motor in tommarow (: Winter is comming.
Updated Thursday at 9:57 PM
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1338 Posts 
Group: Members
Member Since: July 18th 2006
Location: Tiffin, OH, USA
Current Sled: 93 Polaris XLT 650 RMK
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Is there any chance you could measure the top radius rod, bottom rod and a steering arm? I plan on making ones out of aluminum instead of buying them.
1997 Ford F-350 XLT
Reg Cab, Long Bed, 7.3L Powerstroke, 2.2k resistor, 3in Downpipe, 5in Single Stack, 2 12in Subs, 1000 Watt Sony Amp, Sony Head Unit,And Custom Air Intake
1993 Polaris XLT 650 RMK
Indy 650 Motor, PSI Modblaster Pipes, Clutched And Geared, Kimpex Plastic Ski's, Polished Tunnel and Bumpers, Black-out Headlight Cover, Gravity-Worx Racing Throttle Cable, Low Black Windshield, Gen II Jackshaft And Chaincase, ODI 8in Grips, RSI handlebar hooks, 136x1.25 Polaris Take-off, Homemade Tunnel Extension, Edge Rear Skid, Nosecone Mounted Fog Lights, Sno-Stuff Light Weight Hood, 4 Display Digatron, Billet Throttle Block, Chrome PowerMadd Handguards, Light-Weight Brake Rotor, Black PowderCoated Skid and Heads, Custom Console, Skidplate, And Bumper, Cometic Gasket Kit, WMS Support Block, Edge Flap, Edge Coolant Bottle, SLP High-Flow Airbox, Moved Running Board Coolers, Carbon Fiber Wrap, Chrome Trim, TracksUSA Rail Extensions, Xtra 10 Shocks, Shorty Seat, Edge Tank, Chromoly Trailing Arms And Radius Rods, Tison Dropped And Rolled Chaincase, And Rear Skid Moved Back 2.5in.
To Come:
Pro-X Brake
XC Spindles
Straight Bars
6061 Auminum Radius Rods
6.25-8in Rox Adjustable Riser
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Site Supporter
Group: Site Supporters
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June 17th 2009 at 7:45 PM
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500Indy01
Junior Member
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172 Posts 
Group: Members
Member Since: November 19th 2008
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Ok will do, I have friday off I'll do it then, I can only get you the radius rod measurements right now, i don't have the steering arms yet.
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June 21st 2009 at 6:13 PM
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500Indy01
Junior Member
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172 Posts
Group: Members
Member Since: November 19th 2008
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IT'S ALIVE....HAHAHA !
Finished the wiring today and it started on the second pull. VERY responsive on the throttle on the bottom end. If I can get a video on my camera I will try to get it on here in the next day or so.
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June 21st 2009 at 6:54 PM
[ Modified June 21st 2009 at 6:55 PM
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Polaris_Parts_MN
Junior Member
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200 Posts
Group: Members
Member Since: October 8th 2008
Location: NW minneapolis suburbs, Minnesota, USA
Current Sled: 1999 XC 500
2008-2009 Miles: 450
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Quote originally posted by 500Indy01
Quote originally posted by Clouse2411
It looks like you used the stock trailing arms. So did you just use the radius rods, shocks, and steering rods?
Trailing arms are the stock arms.
Radius rods, shocks, tie rods , steering arms and spindles all need to be off of an extra 10 non CRC. Supposedly you are able to use the stock tortion bar, but for some reason mine was just a little too short for my liking. So, I extended it by about an inch and a half on either side.
There was a sticky thread that had all the parts listed, but I can't find it anymore.
you should get xtra-10 trailing arms. they hold the spindle at a better angle. get the 10inch T-arms especially if youre going to go with the xtra10 spindles
1999 Polaris XC 500
-holeshot skid plate
-fox reservoir front track shock
-fox front shocks
-xenon low-beam bulb (very helpful at night)
Just add gas and snow!
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June 21st 2009 at 8:12 PM
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500Indy01
Junior Member
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172 Posts
Group: Members
Member Since: November 19th 2008
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June 21st 2009 at 9:33 PM
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artiksno340
Advanced Member
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1933 Posts
Group: Members
Member Since: September 16th 2005
Location: Danielsville/Bloomsburg, PA, USA
Current Sled: 03 Renegade 600/98 XC 600
2008-2009 Miles: 400
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You made me proud hah
Ill have to come up for some more champagne soon
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June 22nd 2009 at 12:02 PM
[ Modified June 22nd 2009 at 12:04 PM
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Ugly_old_Poo_kid
techno-bumpkin
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1079 Posts
Group: Members
Member Since: March 18th 2007
Location: Walworth, NY, USA
Current Sled: 05 Edge & Frankenstorm II
2008-2009 Miles: 165
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Pooch didn't like being by that noisemaker, eh?
Also sounds like you didn't have a belt on yet?
95 - Storm 800 - Modded - AKA: FrankenStorm - Totalled near 100mph at Tug Hill!
96 - XLT/SP with Storm 800 trip/trip and now EFI - FrankenStorm II lives...
95 - RXL -- Sale Pending --
05 - Edge 800 long track - Stayin' stock for now..
---------------------------------------------
It made me more compassionate, more empathetic, more nurturing...
I FEEL LIKE I'M TRAPPED IN MY OWN WORST NIGHTMARE!!!
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June 22nd 2009 at 12:27 PM
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500Indy01
Junior Member
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172 Posts
Group: Members
Member Since: November 19th 2008
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Quote originally posted by Ugly_old_Poo_kid
Pooch didn't like being by that noisemaker, eh?
Also sounds like you didn't have a belt on yet?
Ah yeah he was laying infront of it, he wasn't ready for it..LOL
And no the clutch isn't on it yet waiting to find a clutch bolt
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June 22nd 2009 at 4:28 PM
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Ugly_old_Poo_kid
techno-bumpkin
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1079 Posts
Group: Members
Member Since: March 18th 2007
Location: Walworth, NY, USA
Current Sled: 05 Edge & Frankenstorm II
2008-2009 Miles: 165
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Quote originally posted by 500Indy01
Ah yeah he was laying infront of it, he wasn't ready for it..LOL
And no the clutch isn't on it yet waiting to find a clutch bolt
The other clutch bolt didn't fit? This also means you'll probably also have issues with finding a clutch tool to remove the clutch.
As an example, my '95 motor has an '02 clutch on it, and no stock tools fit. (I bought the sled this way) The guy (a decent sled mechanic) that put the clutch on it, modded a clutch tool to remove it, and I could never talk him into telling me the mod he did, although I expect it was just to make a plug to extend a short tool. He passed away suddenly and took the info with him, so my clutch is stuck on until I actually get my hands on 2 clutch tools and compare them to figure out the difference. You might have the same issue, just to make you aware of it.
95 - Storm 800 - Modded - AKA: FrankenStorm - Totalled near 100mph at Tug Hill!
96 - XLT/SP with Storm 800 trip/trip and now EFI - FrankenStorm II lives...
95 - RXL -- Sale Pending --
05 - Edge 800 long track - Stayin' stock for now..
---------------------------------------------
It made me more compassionate, more empathetic, more nurturing...
I FEEL LIKE I'M TRAPPED IN MY OWN WORST NIGHTMARE!!!
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June 22nd 2009 at 4:48 PM
[ Modified June 22nd 2009 at 4:51 PM
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500Indy01
Junior Member
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172 Posts
Group: Members
Member Since: November 19th 2008
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When I bought the clutch they didn't send the bolt with it.
I bought another bolt on fleebay, Turns out it was for the xcr tripple. quite different they are. Quote originally posted by artiksno340
You made me proud hah
Ill have to come up for some more champagne soon
It's still "chillin" in the fridge whenever man.
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June 22nd 2009 at 5:36 PM
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artiksno340
Advanced Member
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1933 Posts
Group: Members
Member Since: September 16th 2005
Location: Danielsville/Bloomsburg, PA, USA
Current Sled: 03 Renegade 600/98 XC 600
2008-2009 Miles: 400
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I have a clutch puller that will work with this setup. No worries...Just need the right bolt now
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June 24th 2009 at 10:25 PM
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500Indy01
Junior Member
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172 Posts
Group: Members
Member Since: November 19th 2008
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Yeah I need the bolt and figure out why I have no lights too.....LAMO!
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June 25th 2009 at 5:12 AM
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Ugly_old_Poo_kid
techno-bumpkin
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1079 Posts
Group: Members
Member Since: March 18th 2007
Location: Walworth, NY, USA
Current Sled: 05 Edge & Frankenstorm II
2008-2009 Miles: 165
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Check for voltage at the lighting coil...
95 - Storm 800 - Modded - AKA: FrankenStorm - Totalled near 100mph at Tug Hill!
96 - XLT/SP with Storm 800 trip/trip and now EFI - FrankenStorm II lives...
95 - RXL -- Sale Pending --
05 - Edge 800 long track - Stayin' stock for now..
---------------------------------------------
It made me more compassionate, more empathetic, more nurturing...
I FEEL LIKE I'M TRAPPED IN MY OWN WORST NIGHTMARE!!!
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June 26th 2009 at 5:41 PM
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500Indy01
Junior Member
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172 Posts
Group: Members
Member Since: November 19th 2008
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Looks like I got something crossed somewhere, When I start it up both main wires, The Yellow and Brown wires Heat up. Obviously a cross somewhere.
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June 26th 2009 at 11:47 PM
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artiksno340
Advanced Member
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1933 Posts
Group: Members
Member Since: September 16th 2005
Location: Danielsville/Bloomsburg, PA, USA
Current Sled: 03 Renegade 600/98 XC 600
2008-2009 Miles: 400
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did you check lighting coil
im sloshed man
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June 27th 2009 at 4:17 PM
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500Indy01
Junior Member
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172 Posts
Group: Members
Member Since: November 19th 2008
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New stator on the way staytuned.....! Comin from Utah
Should be here around Wed. With A L L the plugs connected.
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June 29th 2009 at 8:02 PM
[ Modified June 29th 2009 at 8:04 PM
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500Indy01
Junior Member
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172 Posts
Group: Members
Member Since: November 19th 2008
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So,now I start the dismantling of the mag sid of the engine to get to the stator. Not too bad of a process, took about 25 min. Including putting marks on the inside of the case to make sure timing is correct when I reinstall the new stator.
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June 30th 2009 at 9:52 PM
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tdgbigfoot
Certified sledaholic
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1277 Posts
Group: Members
Member Since: September 12th 2008
Location: Albany, Vermont, USA
Current Sled: 99 SKS 700, 96 Mach Z 780
2008-2009 Miles: 500
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Can you tell me anything i would need to know to replace a stator? Please pm me. I have to replace one on a 96 formula III 600
thanks
2000 Indy Trail Touring 550, 1999 Indy SKS 700, 1996 Mach Z 780, 1994 Wildcat 700, 1991 Formula Plus, 1990 Safari LX, 1989 Indy 400, 1988 Tundra Skandic, 1987 Citation, 1986 Indy Trail 488, 198? Bravo
1969 Corvette 350
2000 Cheroekee - 4 1/2" lift, & other goodies
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July 6th 2009 at 6:16 PM
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500Indy01
Junior Member
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172 Posts
Group: Members
Member Since: November 19th 2008
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Quote originally posted by tdgbigfoot
Can you tell me anything i would need to know to replace a stator? Please pm me. I have to replace one on a 96 formula III 600
thanks
Sent you pm Bigfoot, hope it helps. new pics of stator install coming. new stator works well.
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July 9th 2009 at 7:49 PM
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500Indy01
Junior Member
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172 Posts
Group: Members
Member Since: November 19th 2008
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Clutch bolt "Finally arrives" and the clutch was installed and belt put on tonight.
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July 9th 2009 at 8:26 PM
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weakeboarderboy
92Indy650
weakeboarderboy Everyone keep your fingers crossed for snow. Trails poentially open in 11 days!
Updated Thursday at 10:16 PM
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370 Posts
Group: Members
Member Since: January 21st 2009
Location: Drayton, Ontario
Current Sled: polaris indy 650
2008-2009 Miles: 400
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This is the first forum ive read. (newbie) anyways, i have a 93 polaris indy 650,and i was wondering if you knew and mods that are good for it?
92 Indy 650- Powermadd hand gaurds, 3" Powermadd bar riser, Electropods, 9.5 in. windshield, EPI clutch kit, Red recoil handle.
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July 9th 2009 at 9:21 PM
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artiksno340
Advanced Member
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1933 Posts
Group: Members
Member Since: September 16th 2005
Location: Danielsville/Bloomsburg, PA, USA
Current Sled: 03 Renegade 600/98 XC 600
2008-2009 Miles: 400
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July 10th 2009 at 5:23 AM
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500Indy01
Junior Member
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172 Posts
Group: Members
Member Since: November 19th 2008
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Quote originally posted by artiksno340
Belts on backwards Yoder
It's not mine anyways, remember, it's gotta come off. DUH.
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July 11th 2009 at 10:43 AM
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artiksno340
Advanced Member
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1933 Posts
Group: Members
Member Since: September 16th 2005
Location: Danielsville/Bloomsburg, PA, USA
Current Sled: 03 Renegade 600/98 XC 600
2008-2009 Miles: 400
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hahhaa smart ass. You're leaving it on so it can cross water this coming weekend
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July 11th 2009 at 9:00 PM
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500Indy01
Junior Member
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172 Posts
Group: Members
Member Since: November 19th 2008
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Quote originally posted by artiksno340
hahhaa smart ass. You're leaving it on so it can cross water this coming weekend
Only if my spindles show up, and then it'll be on land not water.....
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