i need some help with my zr - it has a bunch of small issues... started by classicfanatic
	April 18th 2009 at 7:26 PM Post #1
	classicfanatic is actually gettin hot out! an now im gettin really busy working! oh what fun! 450 Posts Group: Members Member Since: December 15th 2007 Location: windham, maine, USA Current Sled: 94 zr 580 2008-2009 Miles: about 100
	well first off its a 93 zr 580. every time u go for a ride then shut her off an let it sit for the night it will act as if its flooded and it is. so im trying to figure out why it only does that over a long period of time.. also i have this issue with my clutch. it is load as heck i know it is the rolers/weights, also it engages way too high so im gonna replace it an was wondering what else would fit on it? any help with any of this would ge greatly appreciated. R.I.P. kyle rogers Ride safe everyone! Rating: 0 Quick Edit Edit Topic

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	April 18th 2009 at 10:35 PM  [ Modified April 18th 2009 at 10:37 PM ] Post #2
	Jorgy84 Junior Member 200 Posts Group: Members Member Since: March 6th 2006 Location: Onawa, IA, USA Current Sled: 05 King Cat 900 162 EFI 2008-2009 Miles: 286
	check your needle and seats to make sure the seal. Also check the floats. Kinda of sounds like that might be your flooding problem. I would take both clutches off and knock them apart make sure you have all the right springs and weights in them check all the bushings. might be able to fix the ones you got. good luck when in doubt throttle it out Rating: 0 Quick Edit Full Edit

	April 19th 2009 at 4:07 PM Post #3
	classicfanatic is actually gettin hot out! an now im gettin really busy working! oh what fun! 450 Posts Group: Members Member Since: December 15th 2007 Location: windham, maine, USA Current Sled: 94 zr 580 2008-2009 Miles: about 100
	well just before i got it the guy had it at the dealer for a carb clean an what not so im asumeing the carbs are/were all set, so what else might it be? and i dont care how fare fetched it may be. also i dont have a way to pull the primary apart, is there some redneck way to go about this? thanks R.I.P. kyle rogers Ride safe everyone! Rating: 0 Quick Edit Full Edit

	April 19th 2009 at 5:46 PM Post #4
	Hughes_097 Average Member 581 Posts Group: Members Member Since: October 10th 2008 Location: Poland, New York, USA Current Sled: 06 Rev Adrenaline 2008-2009 Miles: 648
	yeah buy a poo Rating: -1 Quick Edit Full Edit

	April 19th 2009 at 5:52 PM  [ Modified April 19th 2009 at 5:53 PM ] Post #5
	classicfanatic is actually gettin hot out! an now im gettin really busy working! oh what fun! 450 Posts Group: Members Member Since: December 15th 2007 Location: windham, maine, USA Current Sled: 94 zr 580 2008-2009 Miles: about 100
	do u mean that i should buy a polaris clutch? cause i was thinking of that cause a buddy of mine has a used polaris clutch that he prab would sell me for cheep, i was just woundering what i should look for when i make my selection. R.I.P. kyle rogers Ride safe everyone! Rating: 0 Quick Edit Full Edit

	April 19th 2009 at 6:25 PM Post #6
	bobp53916 Looking for Sno Pro motor mounts 890 Posts Group: Members Member Since: December 14th 2008 Location: Gwinner ND/Waupun WI Current Sled: 99 ZR600/2000 Sno Pro 2008-2009 Miles: 500+
	The Polaris clutch will not fit your ZR. Pretty sure he was suggesting buy a Polaris, not sure why, not like they're immune to problems. As far as what other clutch will fit: http://www.snowmobilefanatics.com/forum/...px#1036837 Rating: 0 Quick Edit Full Edit

	April 19th 2009 at 6:37 PM Post #7
	classicfanatic is actually gettin hot out! an now im gettin really busy working! oh what fun! 450 Posts Group: Members Member Since: December 15th 2007 Location: windham, maine, USA Current Sled: 94 zr 580 2008-2009 Miles: about 100
	ok i saw that a few days ago an ill keep that in mind. does any one know if the yamaha clutches like of a phazer or exciter would work? ive got like 5 of them sitting around. R.I.P. kyle rogers Ride safe everyone! Rating: 0 Quick Edit Full Edit

	April 20th 2009 at 5:49 PM Post #8
	Jorgy84 Junior Member 200 Posts Group: Members Member Since: March 6th 2006 Location: Onawa, IA, USA Current Sled: 05 King Cat 900 162 EFI 2008-2009 Miles: 286
	if you don't have the puller to get the primary clutch off the sled. I don't know what to tell you. the secondary clutch should come off after you take the bolt out in the center of it. If its been a long time since the last time it was removed it may take a little work to get it off. Then after they are off all i do is put them on the ground put one knee on them and take the bolts out of them. once all the bolts are out i take the presure off them nice and slow untill all the spring presure is gone. Then you can check every thing out and find out whats going on. when in doubt throttle it out Rating: 0 Quick Edit Full Edit

	April 20th 2009 at 5:59 PM Post #9
	classicfanatic is actually gettin hot out! an now im gettin really busy working! oh what fun! 450 Posts Group: Members Member Since: December 15th 2007 Location: windham, maine, USA Current Sled: 94 zr 580 2008-2009 Miles: about 100
	ok i will be ordering a puller. also i may be comeing into a lil money so im thinking of finding a new clutch for it. so what should i look at? comet?, any of the billions of aftermarket ones? give me opinions R.I.P. kyle rogers Ride safe everyone! Rating: 0 Quick Edit Full Edit

	April 20th 2009 at 6:17 PM Post #10
	Polaristhewayout Rider of sleds 1008 Posts Group: Members Member Since: November 25th 2008 Location: Webster, South Dakota Current Sled: 02 pro-x 440, Indy 500 2008-2009 Miles: 100
	be sure and do as jorgy said and put your knee on it or something, that spring is pretty stout. Rating: 0 Quick Edit Full Edit

	April 20th 2009 at 6:39 PM Post #11
	classicfanatic is actually gettin hot out! an now im gettin really busy working! oh what fun! 450 Posts Group: Members Member Since: December 15th 2007 Location: windham, maine, USA Current Sled: 94 zr 580 2008-2009 Miles: about 100
	yeah i figured it would be. ive taken other ones appart but none for thig type. R.I.P. kyle rogers Ride safe everyone! Rating: 0 Quick Edit Full Edit

	May 4th 2009 at 1:02 PM Post #12
	96ZRT600 New Member 93 Posts Group: Members Member Since: January 5th 2003 Location: Minot, ND, USA Current Sled: 1996 ZRT 600 2008-2009 Miles: 500?
	My ZL was also doing the flooding thing. I cleaned the carbs, still was doing it. It was doing this when we got it. We could see fuel bubbling out a small hole in the exhaust also. I replaced the needle valves and seats and its been fine ever since. Also fixed the exhaust hole of course... Rating: 0 Quick Edit Full Edit