2002 ZR 500 CCE top end rebuild (can I run a 600 top end on a 500 crank - Engine Rebuild started by leenis17
	November 5th 2009 at 2:39 PM Post #1
	leenis17 Starting Member 3 Posts Group: Members Member Since: October 28th 2009 Location: Vicksburg, MI, USA Current Sled: 2004 F-7 Sno Pro
	I have a 2002 ZR 500 CCE with 2950 miles on it. The left jug was ticking last winter before a trip to the Keewenaw. Rode 280 miles with no problems the first day and came out to ride the next morning and the left cylinder was dead. Had is checked at the AC dealer and it had 0 compression, nothing registered on the tester so I know it can't be good. I ordered a new moly piston top end set to rebuild it but was wondering if I could put a 600 top end on the 500 crank?? Would like to have more power and was curious if it would work on the 2002 model. THis will be my first rebuil so any advice thoughts would be greatly appreciated. Rating: 0 Quick Edit Edit Topic

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	November 5th 2009 at 4:33 PM Post #2
	Raptor700rBronson Advanced Member Raptor700rBronson gettin modern warfare 2 and fallout 3 tomorrow!!! Updated Last Sunday at 7:20 PM 1087 Posts Group: Members Member Since: February 28th 2008 Location: Ohio, NY, Cuba Current Sled: 2002 ZR 500 Cross-Country 2008-2009 Miles: 708
	Ya you can but then you need 600 piston and jugs, have fun finding those for under 300 bucks a piece. Rating: 0 Quick Edit Full Edit

	November 8th 2009 at 8:54 PM Post #3
	leenis17 Starting Member 3 Posts Group: Members Member Since: October 28th 2009 Location: Vicksburg, MI, USA Current Sled: 2004 F-7 Sno Pro
	thanks for the advice. I priced out the 600 parts and they are pretty steep so may keep what i have. Any idea what it costs to have my jugs honed? where to get it done at?? Rating: 0 Quick Edit Full Edit

	November 8th 2009 at 10:30 PM Post #4
	bigpiper223 Starting Member 11 Posts Group: Members Member Since: October 30th 2009
	I live in wisconsin and there is a place called speed tech motor sports and they do all that kind of stuff. You might want to look for something like that in your area. Rating: 0 Quick Edit Full Edit

	November 9th 2009 at 8:20 PM Post #5
	triplefever Junior Member 108 Posts Group: Members Member Since: October 20th 2009 Location: saginaw, michigan Current Sled: 1999 zr600 snopro 2008-2009 Miles: 3049
	i bought a 600 jug and piston for 250 from mickeys sleds and more in midland michigan Rating: 0 Quick Edit Full Edit

	November 10th 2009 at 1:46 PM Post #6
	Empire087 Dude wheres the snow? 236 Posts Group: Members Member Since: July 19th 2009 Location: Sault Ste Marie, Michigan Current Sled: 2002 ZL 500 2008-2009 Miles: 475
	I got a new jug from mickeys, it was 200 per cylinder if you trade them in. 02 ZL 500(apv) 91 jag afs 440 "if it snowed in the summer, I'd ride!" Rating: 0 Quick Edit Full Edit

	November 10th 2009 at 6:29 PM Post #7
	triplefever Junior Member 108 Posts Group: Members Member Since: October 20th 2009 Location: saginaw, michigan Current Sled: 1999 zr600 snopro 2008-2009 Miles: 3049
	hes got just about everything you need for a decent price somes cheap and some things are a little more pricy but thats were i go to get parts Rating: 0 Quick Edit Full Edit

	November 10th 2009 at 6:49 PM Post #8
	leenis17 Starting Member 3 Posts Group: Members Member Since: October 28th 2009 Location: Vicksburg, MI, USA Current Sled: 2004 F-7 Sno Pro
	Thanks for all the help boys. I will keep you updated on the progress> Snow will be fallin' soon! Rating: 0 Quick Edit Full Edit