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XCR 440 owners.
started by pierbridge
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October 16th 2009 at 12:28 AM
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skiroulertx447
New Member
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88 Posts 
Group: Members
Member Since: March 16th 2008
Location: MN
Current Sled: 93 xcr 440
2008-2009 Miles: 500
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it looks like there is 3 studs in that picture, the middle one, comes up through the ski through the bracket where the rubber piece is
93 XCR 440
73 Skiroule RT440
72 Skiroule RTX447
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Site Supporter
Group: Site Supporters
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October 16th 2009 at 12:36 AM
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atvman29
Junior Member
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133 Posts 
Group: Members
Member Since: August 17th 2009
Location: Minnesota, USA
Current Sled: 97 Polaris 440 XC
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Quote originally posted by skiroulertx447
it looks like there is 3 studs in that picture, the middle one, comes up through the ski through the bracket where the rubber piece is
Ok, gotcha. I just ordered some from www.johnmaster.net. Ridiculously good service and very helpful. They told me exactly what I needed based on my riding type and vehicle.
Hopefully their carbides are as good as their service.
2006 Arctic Cat DVX 400
-Holeshot HD Tires
-Pro-Armor Bullhorn Bumper
-Powermadd Trailstar Handguards
-Arctic Cat Nerf Bars
-Full Skid Plates
-Rath Racing Grab Bar
1997 Polaris XC 440
-Plastic Skis
-Studded Track
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October 19th 2009 at 8:35 PM
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XC8HUNDY
Starting Member
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38 Posts
Group: Members
Member Since: November 27th 2008
Location: Plover, WI, USA
Current Sled: 01 XCSP 800
2008-2009 Miles: 250
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Does anyone have a gearing set-up for a 94 XCR 440SP. I have to replace both gears, chain and the tensioner on my boys sled. Right now it has 21;39. I thought if some one has a good set up since I have to buy everything anyway. Or is stock the best way to go. The engine is in a 91 XC 400 chassie.
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October 20th 2009 at 8:06 AM
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xcr440
Sundowners Trail Coordinator
xcr440 icefish's because having feeling in your fingertips is overrated.
Updated Over an hour ago
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12582 Posts 
Group: Members
Member Since: February 1st 2003
Location: St.Germain/Edgerton, Wisconsin, USA
Current Sled: 03prox700/97xcr440
2008-2009 Miles: 610
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stock was a good combo. You could drop 1 tooth on top for a little more snap.
a good beer drinker isnt a picky beer drinker
Loggers.... Working their ass off so you can wipe yours!
"Steep ground is when your cutting a notch and notice a mountain goat looking at you like you are crazy." - Hexan
woodbooga: (WOOD-boog-ah), n. regional dialect, common to areas of New Hampshire and Maine including the towns of Ossipee, Alton, Farmington, Acton, and Lebanon; one who attempts to obtain free firewood to fuel woodburning appliances in an effort to mitigate expenses related to home heating with fossil fuels. Frequently used as a term of derision by non-woodburners who mock the presence of loose bark and other wood waste in the beds of their pickup trucks.
2003 Pro x 700 almond/blue,10-66 black/red team 719 T-flow, 440 mains
1997 xcr440 my clutch kit, 380 mains,T-flow
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October 24th 2009 at 6:36 PM
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xcr440
Sundowners Trail Coordinator
xcr440 icefish's because having feeling in your fingertips is overrated.
Updated Over an hour ago
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12582 Posts
Group: Members
Member Since: February 1st 2003
Location: St.Germain/Edgerton, Wisconsin, USA
Current Sled: 03prox700/97xcr440
2008-2009 Miles: 610
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Way too far back. I am thinging about junking the 50/36s. Sled ran way better with the R8. I am getting full shift out as you can see how far the button ran up it. I also can see that the spider on the pri is going out as far as it can. SO I am getting full shift out. Either that or I need a stronger secondary spring???
Anyone want to buy a slightly used HSP 50/36s. It has a mark through the coating on the inside. I tried it with the roller. Other than that it is mint. Has 100 miles on it at the most. A few lake runs.
a good beer drinker isnt a picky beer drinker
Loggers.... Working their ass off so you can wipe yours!
"Steep ground is when your cutting a notch and notice a mountain goat looking at you like you are crazy." - Hexan
woodbooga: (WOOD-boog-ah), n. regional dialect, common to areas of New Hampshire and Maine including the towns of Ossipee, Alton, Farmington, Acton, and Lebanon; one who attempts to obtain free firewood to fuel woodburning appliances in an effort to mitigate expenses related to home heating with fossil fuels. Frequently used as a term of derision by non-woodburners who mock the presence of loose bark and other wood waste in the beds of their pickup trucks.
2003 Pro x 700 almond/blue,10-66 black/red team 719 T-flow, 440 mains
1997 xcr440 my clutch kit, 380 mains,T-flow
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October 24th 2009 at 7:35 PM
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xcr440
Sundowners Trail Coordinator
xcr440 icefish's because having feeling in your fingertips is overrated.
Updated Over an hour ago
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12582 Posts
Group: Members
Member Since: February 1st 2003
Location: St.Germain/Edgerton, Wisconsin, USA
Current Sled: 03prox700/97xcr440
2008-2009 Miles: 610
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Anyone think a 440 can pull a R49(52-34)
a good beer drinker isnt a picky beer drinker
Loggers.... Working their ass off so you can wipe yours!
"Steep ground is when your cutting a notch and notice a mountain goat looking at you like you are crazy." - Hexan
woodbooga: (WOOD-boog-ah), n. regional dialect, common to areas of New Hampshire and Maine including the towns of Ossipee, Alton, Farmington, Acton, and Lebanon; one who attempts to obtain free firewood to fuel woodburning appliances in an effort to mitigate expenses related to home heating with fossil fuels. Frequently used as a term of derision by non-woodburners who mock the presence of loose bark and other wood waste in the beds of their pickup trucks.
2003 Pro x 700 almond/blue,10-66 black/red team 719 T-flow, 440 mains
1997 xcr440 my clutch kit, 380 mains,T-flow
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October 24th 2009 at 7:44 PM
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skiroulertx447
New Member
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88 Posts
Group: Members
Member Since: March 16th 2008
Location: MN
Current Sled: 93 xcr 440
2008-2009 Miles: 500
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93 XCR 440
73 Skiroule RT440
72 Skiroule RTX447
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October 24th 2009 at 7:46 PM
[ Modified October 24th 2009 at 7:46 PM
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xcr440
Sundowners Trail Coordinator
xcr440 icefish's because having feeling in your fingertips is overrated.
Updated Over an hour ago
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12582 Posts
Group: Members
Member Since: February 1st 2003
Location: St.Germain/Edgerton, Wisconsin, USA
Current Sled: 03prox700/97xcr440
2008-2009 Miles: 610
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Looks really good, now refresh my memory on what you did????? besides the seat and tank??
a good beer drinker isnt a picky beer drinker
Loggers.... Working their ass off so you can wipe yours!
"Steep ground is when your cutting a notch and notice a mountain goat looking at you like you are crazy." - Hexan
woodbooga: (WOOD-boog-ah), n. regional dialect, common to areas of New Hampshire and Maine including the towns of Ossipee, Alton, Farmington, Acton, and Lebanon; one who attempts to obtain free firewood to fuel woodburning appliances in an effort to mitigate expenses related to home heating with fossil fuels. Frequently used as a term of derision by non-woodburners who mock the presence of loose bark and other wood waste in the beds of their pickup trucks.
2003 Pro x 700 almond/blue,10-66 black/red team 719 T-flow, 440 mains
1997 xcr440 my clutch kit, 380 mains,T-flow
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October 24th 2009 at 8:30 PM
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skiroulertx447
New Member
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88 Posts
Group: Members
Member Since: March 16th 2008
Location: MN
Current Sled: 93 xcr 440
2008-2009 Miles: 500
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basically swapped everything over to a chassis in better condition, and put an xtra 10 on it. The other things i changed were plastic skis, added a skid plate, got the chrome windshield, my old red one got wrecked. I want to get another red windshield though, I like how they look better.
93 XCR 440
73 Skiroule RT440
72 Skiroule RTX447
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October 27th 2009 at 7:53 PM
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CanadianXCR
New Ice Ripper!
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1642 Posts 
Group: Members
Member Since: December 18th 2004
Location: Barrie, ON, Canada
Current Sled: 1998 XCR 440
2008-2009 Miles: 0
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Putting this up to the top, good to see the regulars keeping this alive. I haven't touched my sled yet but it doesn't need anything other than a carb cleaning and wash & grease before the season starts. Hopefully get around to trying the roller setup this year.
98 XCR 440 / Woodys / Hot Seat Performance / Shock Pros / Cobra / Sportech / Fox / TEAM / Camoplast Ice Ripper
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October 27th 2009 at 8:30 PM
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xcr440
Sundowners Trail Coordinator
xcr440 icefish's because having feeling in your fingertips is overrated.
Updated Over an hour ago
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12582 Posts
Group: Members
Member Since: February 1st 2003
Location: St.Germain/Edgerton, Wisconsin, USA
Current Sled: 03prox700/97xcr440
2008-2009 Miles: 610
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Messed with the T-flow, carbs, added some chain lube, took ice picks out, put trail studs in. Took secondary apart. not sure if I am going to use 50/36s, R-8 or buy a R49. Might get new secondary spring.
a good beer drinker isnt a picky beer drinker
Loggers.... Working their ass off so you can wipe yours!
"Steep ground is when your cutting a notch and notice a mountain goat looking at you like you are crazy." - Hexan
woodbooga: (WOOD-boog-ah), n. regional dialect, common to areas of New Hampshire and Maine including the towns of Ossipee, Alton, Farmington, Acton, and Lebanon; one who attempts to obtain free firewood to fuel woodburning appliances in an effort to mitigate expenses related to home heating with fossil fuels. Frequently used as a term of derision by non-woodburners who mock the presence of loose bark and other wood waste in the beds of their pickup trucks.
2003 Pro x 700 almond/blue,10-66 black/red team 719 T-flow, 440 mains
1997 xcr440 my clutch kit, 380 mains,T-flow
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October 28th 2009 at 2:43 PM
[ Modified October 28th 2009 at 2:44 PM
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THE_Norwegian
:)
THE_Norwegian got some SLP powder pro skis in the mail today :-D.
Updated Friday at 5:32 PM
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446 Posts
Group: Members
Member Since: January 29th 2008
Location: Norway
Current Sled: ET 340 and XCR 440
2008-2009 Miles: 2500KM :-D
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ordered some SLP powder pro skis, some jets and a Hot dogger IV last week 
hope i get them soon :)
the plans for next week is installing the ufo's and fixing the rear suspension 
anyone have a white hotseat secondary spring, polaris R8 helix or a HSP 34x helix for sale ?
* XCR 440 *
"I`m not picking my nose.. I´m porting my head!"
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October 28th 2009 at 3:08 PM
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xcr440
Sundowners Trail Coordinator
xcr440 icefish's because having feeling in your fingertips is overrated.
Updated Over an hour ago
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12582 Posts
Group: Members
Member Since: February 1st 2003
Location: St.Germain/Edgerton, Wisconsin, USA
Current Sled: 03prox700/97xcr440
2008-2009 Miles: 610
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I or tnmemr havn't been able to find a 34X. Sounds like new is the only option. I was going to buy a 34x from hsp but jeremy said the helix was for snox tracks, don't work too well on the trail.
a good beer drinker isnt a picky beer drinker
Loggers.... Working their ass off so you can wipe yours!
"Steep ground is when your cutting a notch and notice a mountain goat looking at you like you are crazy." - Hexan
woodbooga: (WOOD-boog-ah), n. regional dialect, common to areas of New Hampshire and Maine including the towns of Ossipee, Alton, Farmington, Acton, and Lebanon; one who attempts to obtain free firewood to fuel woodburning appliances in an effort to mitigate expenses related to home heating with fossil fuels. Frequently used as a term of derision by non-woodburners who mock the presence of loose bark and other wood waste in the beds of their pickup trucks.
2003 Pro x 700 almond/blue,10-66 black/red team 719 T-flow, 440 mains
1997 xcr440 my clutch kit, 380 mains,T-flow
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October 28th 2009 at 3:54 PM
[ Modified October 28th 2009 at 3:56 PM
]
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THE_Norwegian
:)
THE_Norwegian got some SLP powder pro skis in the mail today :-D.
Updated Friday at 5:32 PM
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446 Posts
Group: Members
Member Since: January 29th 2008
Location: Norway
Current Sled: ET 340 and XCR 440
2008-2009 Miles: 2500KM :-D
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Quote originally posted by xcr440 I or tnmemr havn't been able to find a 34X. Sounds like new is the only option. I was going to buy a 34x from hsp but jeremy said the helix was for snox tracks, don't work too well on the trail. thanks for the info :) that's what pockets over at HCS recommended. 34x, 34s or a R8. thats all i know :P they seem to be impossible to find used  i think ive read that the HSP 34x is moore agressive than the R8... what springs are you guys using with the R8 helix ? how do you think a 50 34 progressive EPI helix wil work ? - i just bought a water temp guage on ebay im not shure where im going to mount it yet, maybe on the plate that the key and choke lever is mounted. http://cgi.ebay.co.uk/New-in-box-52mm-Wa...56364a4192
* XCR 440 *
"I`m not picking my nose.. I´m porting my head!"
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October 28th 2009 at 6:45 PM
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xcr440
Sundowners Trail Coordinator
xcr440 icefish's because having feeling in your fingertips is overrated.
Updated Over an hour ago
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12582 Posts
Group: Members
Member Since: February 1st 2003
Location: St.Germain/Edgerton, Wisconsin, USA
Current Sled: 03prox700/97xcr440
2008-2009 Miles: 610
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I have used a epi orange with an r8 or a polaris blue. WOrks well. Not sure how a progressive will work. Only thing to do is try it.
a good beer drinker isnt a picky beer drinker
Loggers.... Working their ass off so you can wipe yours!
"Steep ground is when your cutting a notch and notice a mountain goat looking at you like you are crazy." - Hexan
woodbooga: (WOOD-boog-ah), n. regional dialect, common to areas of New Hampshire and Maine including the towns of Ossipee, Alton, Farmington, Acton, and Lebanon; one who attempts to obtain free firewood to fuel woodburning appliances in an effort to mitigate expenses related to home heating with fossil fuels. Frequently used as a term of derision by non-woodburners who mock the presence of loose bark and other wood waste in the beds of their pickup trucks.
2003 Pro x 700 almond/blue,10-66 black/red team 719 T-flow, 440 mains
1997 xcr440 my clutch kit, 380 mains,T-flow
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October 28th 2009 at 8:13 PM
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tnmemr
Red
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506 Posts 
Group: Members
Member Since: November 7th 2006
Location: WI, USA
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I went with the TEAM secondary, 66/44-.46, Red/Blue with 3 delrin washers and I like the set-up. I still watch for a 34s or 34x but I'm in no hurry. If we get the snow, I have a few things I'm going to try/change.
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October 29th 2009 at 12:29 AM
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xcr440
Sundowners Trail Coordinator
xcr440 icefish's because having feeling in your fingertips is overrated.
Updated Over an hour ago
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12582 Posts
Group: Members
Member Since: February 1st 2003
Location: St.Germain/Edgerton, Wisconsin, USA
Current Sled: 03prox700/97xcr440
2008-2009 Miles: 610
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I was going over the old girl today. looking at the belt noticed a small crack on the inside of a groove. I turned it inside out and flexed it, bam, it tore throurh the inner strings, So I did it in another spot. Most of the strings snaped, cracked and tore. I had 2 grooves that ripped through the rubber, only thing that is holding it together is the outer 1/8" at most layer of rubber and strings. Make sure you guys check your belts. Mine was over 1 3/8" thick SO I had alot of life left in it. Belt is probley around 3 years old. Had alot of 90 mph 1 mile runs on the lake last year and has been raced at the my clubs radar runs. So maybe it was ready for a new one.
a good beer drinker isnt a picky beer drinker
Loggers.... Working their ass off so you can wipe yours!
"Steep ground is when your cutting a notch and notice a mountain goat looking at you like you are crazy." - Hexan
woodbooga: (WOOD-boog-ah), n. regional dialect, common to areas of New Hampshire and Maine including the towns of Ossipee, Alton, Farmington, Acton, and Lebanon; one who attempts to obtain free firewood to fuel woodburning appliances in an effort to mitigate expenses related to home heating with fossil fuels. Frequently used as a term of derision by non-woodburners who mock the presence of loose bark and other wood waste in the beds of their pickup trucks.
2003 Pro x 700 almond/blue,10-66 black/red team 719 T-flow, 440 mains
1997 xcr440 my clutch kit, 380 mains,T-flow
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October 29th 2009 at 6:38 PM
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THE_Norwegian
:)
THE_Norwegian got some SLP powder pro skis in the mail today :-D.
Updated Friday at 5:32 PM
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446 Posts
Group: Members
Member Since: January 29th 2008
Location: Norway
Current Sled: ET 340 and XCR 440
2008-2009 Miles: 2500KM :-D
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blowing belts suck. 
i can buy a 1998 RMK 700 for parts cheap. how much of the parts will fit on my 92 xcr 440 ?
wil the a complete chaincase with the axle and clutch fit ?
* XCR 440 *
"I`m not picking my nose.. I´m porting my head!"
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October 29th 2009 at 11:10 PM
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xcr440
Sundowners Trail Coordinator
xcr440 icefish's because having feeling in your fingertips is overrated.
Updated Over an hour ago
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12582 Posts
Group: Members
Member Since: February 1st 2003
Location: St.Germain/Edgerton, Wisconsin, USA
Current Sled: 03prox700/97xcr440
2008-2009 Miles: 610
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most parts are very simular, not sure about drive train changes though??
a good beer drinker isnt a picky beer drinker
Loggers.... Working their ass off so you can wipe yours!
"Steep ground is when your cutting a notch and notice a mountain goat looking at you like you are crazy." - Hexan
woodbooga: (WOOD-boog-ah), n. regional dialect, common to areas of New Hampshire and Maine including the towns of Ossipee, Alton, Farmington, Acton, and Lebanon; one who attempts to obtain free firewood to fuel woodburning appliances in an effort to mitigate expenses related to home heating with fossil fuels. Frequently used as a term of derision by non-woodburners who mock the presence of loose bark and other wood waste in the beds of their pickup trucks.
2003 Pro x 700 almond/blue,10-66 black/red team 719 T-flow, 440 mains
1997 xcr440 my clutch kit, 380 mains,T-flow
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October 30th 2009 at 11:29 AM
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hayesxcr440
Starting Member
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40 Posts
Group: Members
Member Since: October 30th 2009
Location: Maine, USA
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Hi i have a 98 xcr 440 and just bought a 2000 xcsp 440 secondary clutch for it. The clutch is a little different, instead of buttons it has rollers that the helix rides on and its not a team clutch. I was just wondering if any one knows a good set up for it, right now it has a r8 helix and a yellow spring.
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October 30th 2009 at 11:36 AM
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xcr440
Sundowners Trail Coordinator
xcr440 icefish's because having feeling in your fingertips is overrated.
Updated Over an hour ago
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12582 Posts
Group: Members
Member Since: February 1st 2003
Location: St.Germain/Edgerton, Wisconsin, USA
Current Sled: 03prox700/97xcr440
2008-2009 Miles: 610
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That is a real good set up. a 52/34 R49 work well also.
a good beer drinker isnt a picky beer drinker
Loggers.... Working their ass off so you can wipe yours!
"Steep ground is when your cutting a notch and notice a mountain goat looking at you like you are crazy." - Hexan
woodbooga: (WOOD-boog-ah), n. regional dialect, common to areas of New Hampshire and Maine including the towns of Ossipee, Alton, Farmington, Acton, and Lebanon; one who attempts to obtain free firewood to fuel woodburning appliances in an effort to mitigate expenses related to home heating with fossil fuels. Frequently used as a term of derision by non-woodburners who mock the presence of loose bark and other wood waste in the beds of their pickup trucks.
2003 Pro x 700 almond/blue,10-66 black/red team 719 T-flow, 440 mains
1997 xcr440 my clutch kit, 380 mains,T-flow
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October 31st 2009 at 10:53 AM
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Bakernator
Starting Member
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5 Posts
Group: Members
Member Since: October 11th 2009
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Hey Everyone, I am new to the forum since I just picked up a 98 XCR 440. I always loved them since I have a 440 fetish. (Even though I am a Ski-Doo guy) I was going to start building my own XCR for a second sled for tuning/education/testing (since I have my MXZ for main trail riding) when this one showed up locally for sale. Cosmetically it needs the seat recovered, has a crack in the cowling, no gas tank cover, and a previous owner installed a backrest so there are a couple holes in the tunnel. It seams to run good, but it seams like it has crappy gas in it right now and needs a good cleaning of the carbs, ves, etc. I have already started buying some "enhancements" for it from all the good info.
Here is a pic of it:
So far on the performance list/maintainence is the following:
- Compression Check
- Remove old Gas
- Clean carbs
- Rebuild Fuel Pump
- Clean VES and inspect Bellows/replace gaskets
- Clean/Inspect/Shim clutches
- HSP 36S Helix
- HSP White Primary and secondary spring
- HSP Boost Bottle
- 49.5g weights
- 350 Main jets
- 159 P-4 Needle Jets
- VF3 Reeds
- Flared Black/checkered Cobra windshield
- Purple Slides/idler wheel covers
- Handlebar extensions, new grips
- 3.5" ROX riser/bar pad/handguards (Red/Black)
- Going through an doing some weight saving modifications
It's nice to see what a following these sleds have!
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October 31st 2009 at 9:03 PM
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hayesxcr440
Starting Member
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40 Posts
Group: Members
Member Since: October 30th 2009
Location: Maine, USA
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Hey nice sled Im also a new member but I have had my 97 xcr 440 race sled (it real just a 98) for 4 yrs now. Recently I had to set one of the motor mounts back into place and beef it up a little. I also got some used ski doo precision skis today and used 2000 xcxp secondary clutch last week which I think was an upgrade. I have also done some other little add ons most of which I fab myself.
Here are some pics of it.
this is what i did to hold the motor mount after i got it back in place
Things that i have add
-rear suspension hangers
-4in handle bar risers
-1 in track with 96 studs
-k$n filters
-precision skis
-jetting
-clutching
-gearing 21:40
-gas rack
-slp boost bottle
Wish list for before snow
-Build a custom tunnel
-rebuild all the shocks and new springs
- gearing 19:43 (just for spring riding in the mts)
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October 31st 2009 at 9:16 PM
[ Modified October 31st 2009 at 9:22 PM
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skiroulertx447
New Member
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88 Posts
Group: Members
Member Since: March 16th 2008
Location: MN
Current Sled: 93 xcr 440
2008-2009 Miles: 500
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93 XCR 440
73 Skiroule RT440
72 Skiroule RTX447
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November 1st 2009 at 6:52 AM
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hayesxcr440
Starting Member
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40 Posts
Group: Members
Member Since: October 30th 2009
Location: Maine, USA
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How do you stitch up the windshield like that. I broke one last year and i use it for when im playing around but i just used duct tape to hold it together which doesnt work very good.
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