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Home Forum Polaris
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Cylinder Head O-Ring Replacement
started by ZRICE28
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July 10th 2008 at 1:45 PM
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ZRICE28
Starting Member
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15 Posts
Group: Members
Member Since: April 3rd 2008
Location: GREEN BAY, WI, USA
Current Sled: '98 XC 600
Miles Last Season: 0
Miles This Season: 1900
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Ok, so I'm ready to torque back down my head and start to button my rebuild back up, but I'm not sure if it's absolutely necessary to replace the two sets of o-rings, which seem to be in perfect shape, between the head itself and the cylinders. I know it should be done, but it's almost $50 for them.
Also, I was wondering if anyone had 4 of those little plastic bogie wheel bushings, those stupid little things are $4.53/ea. and I don't know if i can justify dropping almost $70 on the o-rings and bushings, not including the $10 shipping for these seemingly insignificant pieces.
Any input would be greatly appreciated.
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Group: Site Supporters
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July 10th 2008 at 2:02 PM
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shortstop20
Coming to a mountain near you
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3346 Posts    
Group: Members
Member Since: August 9th 2004
Location: Stickney, SD, USA
Current Sled: 2003 Pro-X 800 144"
Miles Last Season: 600
Miles This Season: 160
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It is not absolutely necessary, if they are in good shape(no cuts, cracks and not dry rotted) they should be fine to reuse. I would strongly suggest buying new ones though if you can afford it. No sense in "cutting corners" since you are rebuilding it anyways.
2003 Pro-X 800 144": Boss Seat, SLP pipe/can, SLP intake/flowrites, Tracks USA tunnel/rail extensions, 144"x15"x2" Challenger track, 6" billet riser, PERC, torque/push arms, motor plate

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July 10th 2008 at 2:19 PM
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Clouse2411
Advanced Member
Clouse2411 got his motor and rear skid together.
Updated Over 3 hours ago
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1101 Posts   
Group: Members
Member Since: July 18th 2006
Location: Tiffin, OH, USA
Current Sled: 93 Polaris XLT RMK 650
Miles Last Season: 400
Miles This Season: unknown
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Just use the ones you have if there not melted, cut, or damaged. Use a little bit of black RTV sealent with them.
1993 Polaris XLT RMK 650
PSI Modblaster Pipes, Indy 650 Motor, Clutched And Geared, Kimpex Plastic Ski's, Polished Tunnel and Bumpers, Black-out Headlight Cover, Gravity-Worx Racing Throttle Cable, Low Black Windshield, Gen II Jackshaft And Chaincase, Black PowerMadd Handguards, 5.25in PowerMadd Pivot Riser, ODI 8in Grips, RSI handlebar hooks, 136x1.25 Polaris Take-off, Edge Rear Skid, Nosecone Mounted Fog Lights, Fox Shocks, Sno-Stuff Light Weight Hood, 4 Display Digatron, Billet Throttle Block, Wiesco Pistons, Chrome PowerMadd Handguards, Light-Weight Brake Rotor, Black PowderCoated Skid and Heads, Custom Console, and Cosmetic Gasket Kit.
To Come:
Light-Weight Trailing Arms and Radius Rods
Wilwood Brake
XC Spindles
Tracks USA Extensions
Custom Bumpers and Skidplate
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July 10th 2008 at 2:22 PM
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madcow
Senior Member
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5560 Posts    
Group: Members
Member Since: March 3rd 2002
Location: Pine City, Mn, USA
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no sealant on them, use them as they are.
nothing goes like 3 holes!!
Aaen Performance!!!!
High performance engineering
millennium technologies
brtech hoods
price performance
Got Speed Racing
320-629-4889
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July 11th 2008 at 9:16 AM
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polaris37
Junior Member
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111 Posts 
Group: Members
Member Since: January 13th 2007
Location: NEWFOUNDLAND, Canada
Current Sled: 06-600 fusion 136"track
Miles Last Season: 800
Miles This Season: 650
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i'd replace,can see you stripping apart next season if not.
come or bust.
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