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need help asap - 94 xlt 580 started by 85_IndyMan
January 3rd 2009 at 1:13 PM
 
85_IndyMan
riding hard
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alright i have a 1994 polaris xlt 580. its only running on two cylinders. the closest one the the clutch is not firing it has spark and its getting gas. it was leaking coolant from the head cover so i replaced the gasket and the o-rings around the spark plug. i just did a compression test and it has 85 then when running has 125. would any one have any idea what could be going on?




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January 3rd 2009 at 1:21 PM
 
440_jag
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make sure you of course have a good plug. switch the plugs with another cylinder, make sure you cap and wire is good.



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January 3rd 2009 at 1:24 PM
 
85_IndyMan
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i did that already and i took the plug wire off an other cylinder and it boggs down then i take it off the bad one and nothing happens. it has good spark and its getting gas




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January 3rd 2009 at 1:34 PM
 
stormrider62033
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bad crank seal? start it up and spray either carb cleaner or ether around it and see if it fires on that ,spray around the cranksaft behind the pto pulley



mid Il alway's waiting for snow,moving north(way north)2001 thundercat 99xcr 800 97SPX ULTRA 96 zrt 600&800,92 doo plusX 92 v max 4 750

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January 3rd 2009 at 1:46 PM
 
85_IndyMan
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where is the pto pulley located




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January 3rd 2009 at 2:08 PM
 
stormrider62033
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the primary clutch



mid Il alway's waiting for snow,moving north(way north)2001 thundercat 99xcr 800 97SPX ULTRA 96 zrt 600&800,92 doo plusX 92 v max 4 750

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January 3rd 2009 at 2:34 PM
 
mrholmquist
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85 psi compression is too low . you have a problem in that cylinder . Do another compression test this time on all three cylinders and compare the readings to each other




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January 3rd 2009 at 2:42 PM
 
85_IndyMan
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Quote originally posted by mrholmquist

85 psi compression is too low . you have a problem in that cylinder . Do another compression test this time on all three cylinders and compare the readings to each other


i checked all the cylinders there all 80psi when i pull the rope with the off switch off.when i put the two spark plugs in and check the pressure of the one cylinder it has 125psi. then once its running i can pull the spark plug wire off the cylinder it stays running as if i didnt do anything to it. i pull the other wire off the other ones and it wants to die.




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January 3rd 2009 at 3:18 PM  [ Modified January 3rd 2009 at 3:21 PM ]
 
speed8
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Quote originally posted by 85_IndyMan
Quote originally posted by mrholmquist

85 psi compression is too low . you have a problem in that cylinder . Do another compression test this time on all three cylinders and compare the readings to each other


i checked all the cylinders there all 80psi when i pull the rope with the off switch off.when i put the two spark plugs in and check the pressure of the one cylinder it has 125psi. then once its running i can pull the spark plug wire off the cylinder it stays running as if i didnt do anything to it. i pull the other wire off the other ones and it wants to die.




It could be the spark plug insulator.




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January 3rd 2009 at 4:05 PM
 
mrholmquist
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so if you install the other two plugs and check the compression the pressure goes up??? That doesent make sense unless the head gasket is leaking between the cylinders??




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January 3rd 2009 at 6:49 PM
 
85_IndyMan
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if i spray carb cleaner in the intake with the carb off it trys to run on that cyclinder




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January 3rd 2009 at 8:00 PM  [ Modified January 3rd 2009 at 8:00 PM ]
 
85_IndyMan
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if i spray carb cleaner in the intake with the carb off it trys to run on that cyclinder

how does the chock cable come out of the carb?




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