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XCR 800 into an 04 XC 800 Edge Chassis

This is a discussion on XCR 800 into an 04 XC 800 Edge Chassis within the Polaris forums, part of the Brand Specific Snowmobile Discussion category; Posted up last year about wanting to resurrect my XCR 800. Found a donor Gen II chassis but life got in the way and didn't ...

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Thread: XCR 800 into an 04 XC 800 Edge Chassis

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    XCR 800 into an 04 XC 800 Edge Chassis

    Posted up last year about wanting to resurrect my XCR 800.
    Found a donor Gen II chassis but life got in the way and didn't get any work done on it. Long story short, I think I want to stuff my XCR 800 into my , now blown up, XC800 (damn crank issues) cassis. Is anyone out there making a kit for this swap? I thought someone on here was, but cannot locate the thread.
    I have the whole, original XCR and obviously the donor edge chassis. What next?
    Ride Naked, Show the world yer NUTZ

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    madcow's Avatar
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    hcs xcr section roger and many other guys will be able to tell you who to contact. by now I believe there are kits that let you use stock pipes which would be a dream since they make that motor run so good for a trail setup.
    your mommas so dumb she threw a rock at the ground and missed.

    your mommas so fat when GOD said let there be light he asked her to move.

    nothing goes like 3 holes!!
    Aaen Performance!!!!
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    Thanks Madcow!

    After some digging, I found a guy on here that was making kits for them. Yellowstorm800. I've PM'd him but have not heard anything yet.
    All the posts on the HCS site I've read, say how ridiculously expensive and difficult the swap is. From what I've read on here, people are saying it is easy.
    Would really like to talk to someone on here who has done it.
    Ride Naked, Show the world yer NUTZ

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    hmm? maybe its yellow storm who makes a kit to use stock pipes.? where are you located?
    your mommas so dumb she threw a rock at the ground and missed.

    your mommas so fat when GOD said let there be light he asked her to move.

    nothing goes like 3 holes!!
    Aaen Performance!!!!
    High performance engineering
    millennium technologies
    brtech hoods
    price performance

    Got Speed Racing
    320-629-4889

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    S.E. Michigan
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    You will need an 02 airbox oil tank combo and a air box adapter plate witch is just a plate with 3 pieces of pipe welded to it that are the same cc dis. as your carbs you can redrill stock xc big block motor straps I would suggest a par engine plate with 3/8" shims between engine you need to relocate the mag side motor mount and plate with some cutting and turning you could make the stock xcr pipes work or a set of htgs with some cutting and turning you will probaly need to trim the center belly pan support you should add the rear tunnel cooler you can drill and tap the water manifold to accept temp sensor and do away with the t stat use the xc surge tank it is not really easy but its not rocket science.

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