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Discussion Starter · #1 ·
Hey guys today is the day I'm starting the tear down of the motor all the way down to the chassis. Then putting in a 800 triple into it. Here's a few before pictures.
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I will be keeping you guys up to date on the swap with pictures.
 

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Discussion Starter · #3 ·
Well there's no snow on the ground here yet, a few more weeks. But my first ride is set for Jan 1-9 so I still have just over 5 weeks.
 

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Discussion Starter · #4 ·
Well guys the 500 is out, the triple drive shaft is in also the new gears for it. We also cleaned the carbs in the triple. Might have to change the wiring harness from the 500 motor to the 800. The 800 has a 4 square plug and the 500 has a 3 plug. Other then that it will be back in and be running. Here's a picture of the gutted chassis.



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That's pretty fast work so far[thumb]
 

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ive done a 440 tear down to part out and got her down to tunnel on my own with hand tools in about 6 hours. one of the easiest sleds to work on period.
 

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Discussion Starter · #7 ·
Well we got the fuel pump, harness, and the motor into the chassis in about an hr. Still needs the clutches, pipes, motor mount bolts, the rip cord and then it will be running.


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should be a nasty little triple there!! lookin good!

PolarisIndySKS said:
This close to winter?? I don't think I could ever start on something like that this close to winter!! Good luck!
i had my xc motor out, apart, got parts, had the machine work done, put it back together, re-installed it and had it running in 4 nights..
 

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Discussion Starter · #11 ·
IT'S DONE.



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All I have to say is WOW that was quick! Now lets see a vid of it tearing the grass up.
 

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Discussion Starter · #13 ·
LOL no video until after the 1st of the year guys. I don't like to run my sled on the grass. She has POWER damn thing was pulling up hard while it was on the rear jack stand.
 

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ok well then one of it running at least! I looks as if you need to change your current sled to ac zr 800
 

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Discussion Starter · #15 ·
As soon as I get my micro card for my mini camera and I'll post a video.
 

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sounds good. or should I say will sound good?
 

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Discussion Starter · #18 ·
Fits like a glove...PERFECT
 

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Discussion Starter · #20 ·
Hey guys I would of had a sound clip today but it's to late to start it up. I'll get a clip done for everyone to see what the triple sounds like tomorrow.
 
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